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additively manufactured parts

Additive manufacturing of structural materials

Some typical strengthening mechanisms for the additively manufactured components, including fine microstructures, secondary phases, special microstructural


Porosity, cracks, and mechanical properties of additively manufactured tooling alloys: a review | Advances in Manufacturing

Additive manufacturing (AM) technologies are currently employed for the manufacturing of completely functional parts and have gained the attention of high-technology industries such as the aerospace, automotive, and biomedical fields. This is mainly due to their advantages in terms of low material waste and high productivity,


Sustainability | Free Full-Text | Process Parameter Optimization of Additively Manufactured Parts Using Intelligent Manufacturing

Additive manufacturing is the technique of combining materials layer by layer and process parameter optimization is a method used popularly for achieving the desired quality of a part. In this paper, four input parameters (layer height, infill density, infill pattern, and number of perimeter walls) along with their settings were chosen to


Machining of Additively Manufactured Parts: Implications for Surface

Tel.: +44 (0) 115 951 4109; Fax: +44 (0) 115 951 3800. E-mail address: [email protected] Abstract Additive manufacturing methods continue to move towards production ready technologies with the widely extolled virtues of rapid transition from design to part and enhanced design freedoms. However, due to fundamental limitations of laser


Defect inspection technologies for additive manufacturing

Additively manufactured parts often have complex temperature fields, so it is still difficult to accurately detect part defects through eddy current. In the future, we can develop corresponding signal processing methods by designing a reasonable probe form to overcome the interference of temperature and surface roughness on the detection results.


[PDF] Optical system for the measurement of the surface topography of additively manufactured parts

Additive manufacturing (AM) is now regularly used for customised fabrication of parts with complex shapes and geometries. However, the large range of relevant scales, high slopes, step-like transitions, undercuts, alternation between dark and overly bright regions and other complex features present on the surfaces, in particular of metal additive parts, represent


Post-processing of additively manufactured metallic alloys – A

Near-net shape additively manufactured parts generally require a marginal material removal from the as-built surfaces to set the dimensional tolerances


Characterization of additively manufactured parts for direct

Instead, the strengths of the additive domes at 70 °C are closer to each other at 80 to 100% compared to injection molding. In contrast, under −40 °C, there is a greater discrepancy under a deviation of 60 to 70%. Under high temperatures, additively manufactured components show a relatively smaller loss of strength.


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Metal additive manufacturing (AM), also known as 3D printing, is a disruptive manufacturing technology in which complex engineering parts are produced in


A review on microstructural and tribological performance of additively manufactured parts

With the combination of scan strategy, which produces a peculiar microstructure, and grain refinement, low wear has been achieved in additively manufactured parts. Additionally, it is worth noting that the average wear rate of SLMed samples is 26% lower than that of cold-rolled parts under all loading conditions (Fig. 15 ).


Additively manufactured materials and structures: A state-of-the

Lightweight materials and structures have been extensively studied for a wide range of applications in design and manufacturing of more environment-fr


Leveraging the digital thread for physics-based prediction of microstructure heterogeneity in additively manufactured parts

Leveraging the digital thread for physics-based prediction of microstructure heterogeneity in additively manufactured parts Author links open overlay panel Gerald L. Knapp a, Benjamin Stump b, Luke Scime c, Andrés Márquez Rossy a, Chase Joslin d, William Halsey c, Alex Plotkowski a


Quality, Properties, and Manufacturing Conditions of Parts made

In the fast-changing world of 3D printing and similar technologies, this Research Topic takes a close look into the critical aspects of quality, properties, and


Qualifying additively manufactured parts

Qualifying additively manufactured parts. CT scanning, software, and setting process parameters ensure flight readiness of 3D-printed metal parts. Wall thickness analysis (WTA) on a topology-optimized satellite bracket. The WTA shows the distribution of different wall thicknesses throughout the part. qualifying parts for aerospace takes on


Polymers | Free Full-Text | Influence of Process Parameters on the Characteristics of Additively Manufactured Parts

Over the past few decades, additive manufacturing (AM) has become a reliable tool for prototyping and low-volume production. In recent years, the market share of such products has increased rapidly as these manufacturing concepts allow for greater part complexity compared to conventional manufacturing technologies. Furthermore, as


Fiber Orientation Quantification for Large Area

Polymer-based additively manufactured parts are increasing in popularity for industrial applications due to their ease of manufacturing and design form freedom, but their structural and


Surface Finish of Additively Manufactured Parts using Plasma Electrolytic

Additive manufacturing (AM) is considered a disruptive or key enabling technology. Polymer based AM using filament extrusion has attracted much attention from customer/maker side, but many industrial applications require parts made in metallic materials and consequently powder based processes. While these AM (SLM, EBM,


Fatigue behaviour of additively-manufactured metallic parts

Abstract. An overview on recent research efforts is presented to obtain an understanding on the fatigue behaviour and failure mechanisms of metallic parts fabricated via powder-based additive manufacturing (AM) processes, including direct energy deposition (DED) and powder bed fusion (PBF) methods, utilizing either laser or electron


Strength of Additively Manufactured Parts | Veryst Engineering

Additionally, the model accurately predicts both the stiffness and strength of the component. We measured the strength of the lever to be 435 lbf. The FEA predicted a strength of 428 lbf. This result validates the accuracy of our model for parts subjected to monotonically increasing load. With accurate models for a given AM material/process


Nonlinear Acoustic Technique for Monitoring Porosity in Additively Manufactured Parts

Abstract. Ultrasonic wave based techniques are widely used for damage detection and for quantitative and qualitative characterization of materials. In this study, ultrasonic waves are used for probing the response of additively manufactured 316L stainless steel samples as their porosity changes. The additively manufactured


Properties and standards of metal Additively Manufactured parts

As a general rule, most metal AM parts will meet or exceed the property requirements of cast parts. Wrought properties are by far the most challenging to equal; however, heat treatment or HIP processes applied post-build are often successful in equalling wrought properties. It is somewhat unfortunate that, for metal Additive Manufacturing


Laser Shock Peening of Laser Based Directed Energy Deposition and Powder Bed Fusion Additively Manufactured Parts

LSP of additively manufactured parts after every certain number of layers arises some challenges even though this method provides CRS and other benefits deep inside a part. The first challenge is the constant removal and resetting of the printed parts, compromising the parts'' accuracy.


Additively manufactured materials and structures: A state-of-the

Additive manufacturing (AM) or 3D printing techniques offer more freedom to realize some new designs of novel lightweight materials and structures in an efficient


Machine Learning (ML) Based Prediction of Defects in Extrusion-Type Additively Manufactured Parts

Additive manufacturing (AM) is gradually occupying a unique place as a viable industrial manufacturing technology for parts with complex geometry and difficult-to-machine materials. The capability of AM to apply to such parts in various sectors of industry, including automotive, aerospace, and medical devices, stems from the layer-by-layer


Embedding Function within Additively Manufactured Parts:

Additive manufacturing, AM, aka 3D printing, is particularly attractive as it enables the production of bespoke parts with almost complete geometric freedom, no


Defects quantification of additively manufactured AISI 316L stainless steel parts

1 · LAM can be linked with post-processing techniques such as hot-isostatic pressing [15], polishing, and grinding [16] to lessen the defects in the manufactured parts. Numerous methodologies have been employed for porosity assessment, encompassing in-situ experimental analysis [17], finite element simulation [18], and analytical modeling [19] .


Microstructure and properties of additively manufactured

In this work, we considered laser powder bed fusion additive manufacturing of two alloys in the Al–Ce–Mg system, designed as near-eutectic (Al–11Ce–7Mg) and hyper-eutectic (Al–15Ce–9Mg


Optical system for the measurement of the surface topography of additively manufactured parts

optical properties that provide facility for large-field, high-resolution measurement of industrially-produced additively manufactured parts. Export citation and abstract BibTeX RIS As the Version of Record of this


Porosity, cracks, and mechanical properties of additively

Additive manufacturing (AM) technologies are currently employed for the manufacturing of completely functional parts and have gained the attention of high


[PDF] Assessment of Process Modeling Tools for Determining Variability in Additively Manufactured Parts

Semantic Scholar extracted view of "Assessment of Process Modeling Tools for Determining Variability in Additively Manufactured Parts" by A. Plotkowski et al. DOI: 10.2172/1989564 Corpus ID: 259959289 Assessment


Laser welding of additively manufactured parts

This study will provide a fundamental understanding of laser welding of AM parts by reviewing current research in the field. The possibility of joining most commonly used AM parts such as AlSi10Mg, AISI 316L, Ti6Al4V and Nickel alloy 718 by laser welding are investigated. Furthermore, the effect of laser welding parameters on mechanical and